Features
Why Choose Goking?
Plateless, Instant Job Changeovers
No plates, no screens, no setup waste. Operators load a digital file and begin printing in under one minute — compared to hours of plate-making and registration on traditional flexo lines. This unlocks profitable short-run production and eliminates make-ready material waste entirely.
Single-Pass Speed up to 110 m/min
G-series single-pass systems print all colors in one pass through a stationary printhead array. Epson configurations run at 45–80 m/min, while Seiko-equipped machines reach up to 110 m/min — 4 to 10 times faster than multi-pass, matching flexo throughput without any plate-related costs.
Three Printhead Platforms, One Fit
Epson (8–32 heads, 600/1,200 DPI, five-color CMYKW) for premium detail. Xaar (6–12 heads, grayscale) for high-viscosity reliability. Seiko (4–18 heads, up to 1,800 mm) for large-format speed. Every machine is configured to the converter's exact requirements — no one-size-fits-all compromise.
Seamless Inline and ERP Integration
Goking machines connect directly to die-cutters, folder-gluers, and stackers for continuous production flow. ERP connectivity enables automated job dispatch, real-time tracking, and digital inventory management — turning a manual print floor into a data-driven operation.
We Have The Best Solutions for Your Business
Goking is a leading manufacturer of industrial digital printing machines for the packaging industry, headquartered in Dongguan, China, with a 10,000-square-meter production facility in Huangjiang Town. We specialize in UV-curable inkjet printing systems that eliminate the need for traditional printing plates, enabling on-demand production with near-zero setup time.
Our product portfolio spans three core series: the J-series multi-pass printers for high-resolution short-run production, the G-series single-pass systems delivering 45 to 110 meters per minute for high-volume packaging lines, and the innovative GJ series 2-in-1 machines that combine both multi-pass and single-pass modes in a single platform. All systems feature flexible printhead options — Epson, Xaar, or Seiko — supporting resolutions up to 1,200 DPI and print widths from 200 to 1,800 mm across CMYK plus white color configurations.
Goking machines handle corrugated board, kraft paper, coated paperboard, and honeycomb board with CE-certified quality. Key advantages include one-minute job changes, CMYK digital color matching, inline converting line and ERP connectivity, and eco-friendly UV LED curing technology with low energy consumption. With OEM and ODM customization capabilities, Goking delivers production-ready solutions tailored to converters' specific needs across the global packaging market.
How Single-Pass Digital Printing Works
The fundamental architecture of a single-pass digital printing machine consists of three primary subsystems: the printhead array, the substrate transport mechanism, and the UV LED curing system. Understanding how these subsystems interact is essential for appreciating the technology's capabilities and limitations.
The printhead array is the heart of the system. In Goking's G-series machines, 24 or 32 Epson printheads are mounted in a fixed array that spans the full print width. Each printhead contains hundreds of microscopic nozzles that deposit ink droplets with picoliter-level precision. The nozzles are arranged to cover all five color channels — Cyan, Magenta, Yellow, Black, and White — so that all colors are applied in a single pass. The RIP (Raster Image Processor) software converts digital artwork files into droplet timing instructions for each individual nozzle, ensuring that every droplet lands at the precise position required to reproduce the intended image.
The substrate transport mechanism moves the printing material beneath the stationary printhead array at a precisely controlled speed. A vacuum belt system holds the substrate flat and stable, compensating for natural variations in material flatness — particularly important for corrugated board, where flute height differences and moisture-induced warping can disrupt the critical nozzle-to-substrate gap. The transport speed is synchronized with the printhead firing frequency to ensure consistent dot spacing across the full print width and length.
The UV LED curing system follows immediately behind the printhead array, exposing the deposited ink to UV light that causes instant polymerization. This instant curing is what enables single-pass printing on diverse substrates — the ink bonds to the surface before it can bleed, spread, or be absorbed. UV LED technology consumes less power than traditional mercury vapor lamps and generates less heat, reducing thermal stress on heat-sensitive substrates like thin kraft paper and coated board.
Goking G-Series Single-Pass Product Line
Goking offers several single-pass digital printing machine configurations, each optimized for different production scenarios. The product line includes both Epson-based and Seiko-based systems, with print widths ranging from 400mm to 1800mm and speeds from 45 to 110 meters per minute.
| Model | Printhead | Print Width | Speed | Weight |
|---|---|---|---|---|
| G-24E26 (Standard) | Epson 24 heads | 400mm / 525mm | 45-70 m/min | 3,000 KG |
| G-54E26 (Wide) | Epson 32 heads | 795mm / 1050mm | 55-80 m/min | 3,000 KG |
| Industrial-grade | Seiko 4-18 heads | 400-1800mm | 70-110 m/min | 3,500 KG |
The G-24E26 model is the standard configuration for converters entering single-pass digital production. Its 400mm or 525mm print width accommodates most standard corrugated box and carton applications, and its 45 to 70 meters per minute speed provides substantial throughput for medium-volume operations. The G-54E26 wide-format model extends the print width to 795mm or 1050mm for larger packaging applications, with a slightly higher speed range of 55 to 80 meters per minute enabled by the 32-head configuration.
For industrial-grade applications requiring the widest print formats and highest speeds, the Seiko printhead configuration offers print widths up to 1800mm and speeds up to 110 meters per minute. These systems use 4 to 18 Seiko printheads — fewer heads than the Epson configurations but with larger nozzle arrays per head — and are designed for high-volume corrugated board production where maximum throughput is the primary objective. The industrial-grade systems weigh 3,500 kilograms, reflecting their robust construction for continuous heavy-duty operation.
Key Advantages of Single-Pass Digital Printing
Production Speed — The defining advantage of single-pass architecture is speed. At 45 to 110 meters per minute, single-pass systems are 4 to 10 times faster than multi-pass configurations. This speed advantage makes single-pass the preferred architecture for medium to high-volume production runs where throughput directly impacts delivery schedules and production capacity. A single-pass machine running at 70 meters per minute can produce approximately 4,200 linear meters per hour — a volume that would require multiple multi-pass machines to match.
No Plate Making — Like all digital printing systems, single-pass machines operate without physical printing plates. Artwork changes happen in software, eliminating plate production costs, storage logistics, and disposal waste. For converters managing frequent job changes, the plateless operation reduces both direct material costs and indirect administrative overhead.
One-Minute Job Changeover — Single-pass systems can switch from one print job to the next in under a minute. The operator loads the new digital file, adjusts substrate width settings if necessary, and begins printing. There are no plates to swap, no ink stations to clean, and no make-ready sheets to run. This rapid changeover enables profitable production of moderate-volume runs alongside high-volume production within the same shift.
CMYK Digital Color Matching — Color accuracy is managed through software-based CMYK calibration using embedded ICC color profiles. This eliminates manual spot color mixing and reduces color matching time from hours to minutes. The five-color CMYKW configuration extends this capability to dark and kraft substrates where a White underbase is required for color vibrancy.
Variable Data Printing — Each droplet is digitally controlled, enabling unique prints on every sheet without stopping. Serial barcodes, personalized packaging, region-specific text, and individualized QR codes are all possible in single-pass mode at full production speed — a capability that analog printing fundamentally cannot provide.
Print Resolution and Quality Characteristics
Goking's single-pass digital printing machines support two resolution modes: 600 DPI and 1200 DPI. At 600 DPI, the system produces sharp text, clean line art, and photographic-quality images suitable for the majority of packaging applications, including shipping cartons, retail displays, and product packaging. At 1200 DPI, fine detail reproduction improves further, enabling small font sizes, intricate barcode patterns, and high-fidelity photographic reproduction on premium packaging where visual quality is a primary brand differentiator.
The five-color CMYKW configuration is a critical quality factor for packaging applications. The White ink channel serves two essential functions: it provides an opaque underbase on dark or kraft substrates, allowing CMYK colors to appear vibrant rather than muddy, and it enables direct printing of white text and graphics on colored materials. For packaging applications involving kraft paper bags, brown corrugated board, or colored carton materials, the White channel is essential for achieving commercially acceptable print quality.
Print quality consistency is maintained through several engineering features. The heavy-gauge steel frame — weighing 3,000 to 3,500 kilograms depending on model — provides inherent vibration damping that contributes to dot placement accuracy. The vacuum belt transport system maintains consistent substrate flatness across the full print width, compensating for natural material variations. And the UV LED curing system ensures instant ink polymerization, preventing ink spread or bleeding that would degrade image sharpness.
Substrate Compatibility and Material Handling
A single-pass digital printing machine must handle a wide range of packaging substrates to be commercially viable. Goking's systems are engineered to print on the following materials commonly used in packaging production:
- Corrugated board (A, B, C, and E flute) — The most common substrate for single-pass digital printing. Applications include shipping cartons, retail-ready packaging, and point-of-purchase displays. The vacuum belt transport system maintains board flatness across flute height variations.
- Honeycomb board — Used for heavy-duty packaging and furniture protection. Surface texture variations require precise gap control to maintain print quality.
- Kraft paper — Used for paper bags, wrapping, and postal packaging. The porous surface requires the White ink underbase for acceptable color reproduction. Five-color CMYKW configuration is essential.
- Coated paper and cardboard — Used for gift boxes, folding cartons, and labels. The smooth surface enables the highest resolution printing at 1200 DPI.
- Carton board — Used for folding cartons and retail packaging. Consistent thickness is required for reliable vacuum belt transport.
The substrate handling system is a critical differentiator between a well-engineered single-pass machine and an experimental one. Corrugated boards vary significantly in flatness, moisture content, and flute integrity — factors that can disrupt the inkjet head-to-media distance and cause print defects. Goking addresses this through precision vacuum belt transport mechanisms that maintain consistent gap control across the full print width, even at production speeds reaching 110 meters per minute on industrial-grade configurations.
Single-Pass vs. Multi-Pass: When to Choose Each
The choice between single-pass and multi-pass digital printing depends primarily on production volume, substrate range, and operational priorities. Single-pass systems excel in medium to high-volume production environments where speed is the primary driver. Multi-pass systems offer greater flexibility in print width and substrate variety, making them better suited for high-mix, low-volume operations.
A practical guideline: if your typical production runs exceed 1,000 sheets per job and your substrate range is relatively consistent, a single-pass digital printing machine is likely the optimal choice. If your operation is characterized by frequent job changes, diverse substrate types, and variable print widths, a multi-pass system — or the GJ series 2-in-1 hybrid platform — may be more appropriate.
It is worth noting that many converters find their production mix evolving over time. An operation that starts with predominantly short-run work may see average run lengths increase as digital printing capabilities attract new customers with larger order volumes. The GJ series 2-in-1 platform provides a migration path in such scenarios — starting in multi-pass mode for short runs and transitioning to single-pass mode as volumes grow, without replacing the machine.
Workflow Integration and Production Line Connectivity
A single-pass digital printing machine does not operate in isolation. In a modern packaging production environment, it must integrate with upstream order management systems and downstream converting equipment. Goking's single-pass systems support ERP integration, allowing job orders to flow directly from the customer's order management system to the printing machine's RIP workstation. Production data — including ink consumption, substrate usage, print duration, and operator identification — feeds back to the ERP for real-time cost tracking and inventory management.
Downstream integration connects the printing machine to inline converting equipment. In a fully integrated line, printed corrugated sheets move directly from the single-pass printer to a die-cutter, then to a folder-gluer, and finally to a stacker — all without intermediate manual handling. This inline configuration reduces labor costs, minimizes material handling damage, and shortens overall production cycle times. Goking's machines are designed with standard interfaces that support this inline connection, and the company's engineering team works with customers to map out complete production workflows during the machine configuration process.
For converters implementing automated production lines, the single-pass machine functions as a data-generating production node. Each print job generates metadata that can be used for production analytics, quality traceability, and customer reporting. This data connectivity is a fundamental advantage of digital over analog printing, where production data must be recorded manually and is often incomplete.
Environmental and Energy Efficiency Profile
A single-pass digital printing machine offers inherent environmental advantages over traditional printing methods. UV-curable inks contain no volatile organic compounds, eliminating solvent emissions and the need for air pollution control equipment. The inkjet deposition process applies ink only where needed — there are no ink baths to clean, no wash-up solvents, and no excess ink to dispose of after each run. Printing plates, which are typically made from photopolymer or rubber and generate material waste through production and disposal, are eliminated entirely.
Energy consumption is another area where digital printing demonstrates efficiency gains. Goking's machines use UV LED curing systems that consume significantly less power than traditional mercury vapor lamps. LED curing also generates less heat, reducing the load on facility climate control systems and minimizing thermal stress on substrates. The eco-friendly low power design makes these machines suitable for installation in facilities where power infrastructure may be limited or where energy consumption regulations apply.
Material waste reduction is perhaps the most significant environmental benefit. Traditional flexographic printing generates make-ready waste of 50 to 200 sheets per color per job — material that is printed, inspected, and discarded to achieve color registration and print quality. Digital printing reduces this waste to near zero, as the first printed sheet is production-ready. For converters running hundreds of jobs per month, this waste reduction translates to substantial material savings and a measurably reduced environmental footprint.
OEM/ODM Customization and Manufacturing Capability
Goking offers OEM and ODM customization for its single-pass digital printing machines, allowing packaging businesses to configure systems to their exact production requirements. Customization options include printhead selection (Epson or Seiko), print width configuration (400mm to 1800mm), color channel specification (CMYK or CMYKW), resolution selection (600 or 1200 DPI), and substrate transport system configuration. This flexibility ensures that the delivered machine matches the converter's specific substrate range, production volume, and quality requirements.
Goking's manufacturing facility in Dongguan's Huangjiang Town encompasses 10,000 square meters of production space. Each machine undergoes comprehensive factory acceptance testing before shipment, including print quality verification, speed calibration, and substrate handling validation across the customer's specific material range. The company maintains strategic inventory of critical components — printheads, servo motors, UV LED modules, control boards — to ensure responsive after-sales service.
For international customers, Goking provides comprehensive technical documentation, installation guidance, operator training, and remote diagnostic support. The company also offers OEM and ODM services for packaging businesses that require branded or customized machine configurations tailored to specific market requirements.
Common Applications for Single-Pass Digital Printing
Corrugated box production — The largest application segment for single-pass digital printing. Shipping cartons, retail-ready packaging, and e-commerce boxes benefit from the speed and quality of single-pass systems. The G-series single-pass product line is specifically designed for corrugated board applications.
Retail display packaging — Point-of-purchase displays and retail-ready packaging require high-quality graphics at production volumes that justify single-pass speed. The 1200 DPI resolution option enables the fine detail reproduction that retail display applications demand.
Variable data packaging — Serialized barcodes, QR codes, and region-specific labeling leverage single-pass digital printing's ability to change artwork on every sheet at full production speed. This capability is increasingly important for pharmaceutical packaging, food traceability, and anti-counterfeiting applications.
Kraft paper packaging — Environmentally conscious brands increasingly use kraft paper for bags, wrapping, and postal packaging. Single-pass systems with five-color CMYKW configuration handle these applications effectively, with White ink providing the underbase necessary for color vibrancy on the brown kraft surface.
Gift box and folding carton production — Premium packaging applications benefit from the high resolution and color accuracy of single-pass digital printing on coated paper and cardboard substrates. The 1200 DPI mode enables the fine detail reproduction that gift box and cosmetic packaging applications require.
Frequently Asked Questions
What is a single-pass digital printing machine?
A single-pass digital printing machine uses a stationary array of printheads that span the full print width, depositing all ink colors in one continuous pass as the substrate moves beneath. This architecture achieves speeds of 45 to 110 meters per minute — the fastest digital printing configuration available for industrial packaging applications.
How fast is a single-pass digital printing machine?
Goking's G-series single-pass systems achieve speeds of 45 to 80 meters per minute with Epson printheads, and 70 to 110 meters per minute with industrial-grade Seiko printheads. This is 4 to 10 times faster than multi-pass digital printing configurations.
What print widths are available?
Epson-based configurations support print widths of 400mm, 525mm, 795mm, or 1050mm. Industrial-grade Seiko configurations extend print width up to 1800mm. The print width is fixed by the physical printhead array and cannot be changed after installation without replacing the printhead module.
Can a single-pass machine print on dark substrates?
Yes. Five-color CMYKW configurations include a White ink channel that provides an opaque underbase on dark or kraft substrates. This enables vibrant color reproduction on brown corrugated board, kraft paper, and colored carton materials.
Conclusion: The Role of Single-Pass Digital Printing in Modern Packaging
The single-pass digital printing machine has emerged as the highest-performance digital printing architecture for industrial packaging production. By combining the speed necessary for volume production with the flexibility of digital operation — no plates, one-minute changeover, variable data, CMYK color matching — single-pass systems bridge the gap between digital printing's flexibility and analog printing's throughput. For packaging converters serving medium to high-volume markets, a single-pass digital printing machine is not merely an alternative to flexographic printing but a fundamentally different production paradigm.
Goking's G-series product line offers configurations spanning from the standard G-24E26 (400mm/525mm width, 45-70 m/min) through the wide-format G-54E26 (795mm/1050mm width, 55-80 m/min) to industrial-grade Seiko systems (up to 1800mm width, 70-110 m/min). This range ensures that converters can select a configuration matched to their specific production volume, substrate range, and quality requirements — with the option of OEM/ODM customization for operations with specialized needs.
As the packaging industry continues its shift toward digital production — driven by brand demands for personalization, shorter runs, faster turnaround, and sustainable manufacturing — single-pass digital printing machines will play an increasingly central role. To explore Goking's full range of single-pass solutions, visit the single-pass product page or learn more about the company's background and capabilities.
Transform Your Packaging Production with Single-Pass Digital Printing
Explore Goking's G-series single-pass machines — speeds up to 110 m/min, print widths up to 1800mm, CMYKW five-color printing.
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Frequently Asked Question
Do you have any question?
A single-pass digital printing machine uses a stationary array of printheads that span the full print width, depositing all ink colors in one continuous pass as the substrate moves beneath. This architecture achieves speeds of 45 to 110 meters per minute — the fastest digital printing configuration available for industrial packaging applications.
Goking's G-series single-pass systems achieve speeds of 45 to 80 meters per minute with Epson printheads, and 70 to 110 meters per minute with industrial-grade Seiko printheads. This is 4 to 10 times faster than multi-pass digital printing configurations.
Epson-based configurations support print widths of 400mm, 525mm, 795mm, or 1050mm. Industrial-grade Seiko configurations extend print width up to 1800mm. The print width is fixed by the physical printhead array and cannot be changed after installation without replacing the printhead module.
Yes. Five-color CMYKW configurations include a White ink channel that provides an opaque underbase on dark or kraft substrates. This enables vibrant color reproduction on brown corrugated board, kraft paper, and colored carton materials.